Monthly Archives: September 2021

ROLLS-ROYCE ULTRAFAN POWER GEARBOX TOPS WORLD AEROSPACE RECORD

Rolls-Royce announced today that its UltraFan® power gearbox has set a new world aerospace
record at its facility in Germany.

The gearbox has reached 87,000 horsepower or 64 megawatts – enough to power a city the size of
Bath, United Kingdom – on test at Dahlewitz, near Berlin. The power milestone was achieved as build
continues on the power gearbox that will be delivered for the actual UltraFan demonstrator engine,
UF001, later this year.

UltraFan, which is scalable for narrowbody or widebody aircraft, is a key element of Rolls-Royce’s

commitment to making travel more sustainable. Gas turbines will continue to be the bedrock of long-
haul aviation for many years, and UltraFan’s efficiency will help improve the economics of an industry

transition to more sustainable fuels, which are likely to be more expensive in the short-term than
traditional jet fuel. The first test run of the engine will be conducted on 100% Sustainable Aviation
Fuel.

Dr Holger Klinger, Sub-System Executive Power Gearbox, Rolls-Royce, said: “Reaching this record is
another great achievement that showcases the performance and durability of this key component for
our UltraFan programme. The power gearbox technology is central to the success of the next
generation of Rolls-Royce jet engines and I’m proud to see us pushing the engineering boundaries
again.”

The PGB is playing a central role for the UltraFan engine, helping to deliver excellent efficiency
levels over a wide range of thrusts. It has a planetary design, with each ‘planet’ capable of holding
the force of a Trent XWB engine at full throttle. It is designed to allow the turbine at the rear of the
engine to run at a very high speed while the fan at the front runs at a lower speed. This makes the
engine very efficient, making the UltraFan engine 25% more fuel efficient than the first generation
of Rolls-Royce Trent engines.

Development testing of the first prototype gearbox, focused on validation, endurance and reliability,
began in 2017 at the dedicated PGB test facility in Dahlewitz. During a rigorous test regime, the
power gearbox has since accumulated more than 650 testing hours and proven its capability of
managing the equivalent power of an entire grid of Formula 1 cars.

As well as high power testing, the PGB has been undergoing test on the facility’s Attitude Rig, which
simulates the effect of the gearbox being on the wing of an aircraft in flight, through phases such as
take-off, climb, banking and descent.

About Rolls-Royce Holdings plc

  1. Rolls-Royce pioneers the power that matters to connect, power and protect society. We have
    pledged to achieve net zero greenhouse gas emissions in our operations by 2030. We joined
    the UN Race to Zero campaign in 2020, and have committed to ensuring our new products
    will be compatible with net zero operation by 2030, and all products will be compatible with
    net zero by 2050.
  2. Rolls-Royce has customers in more than 150 countries, comprising more than 400 airlines and
    leasing customers, 160 armed forces and navies, and more than 5,000 power and nuclear
    customers.
  3. Annual underlying revenue was £11.76 billion in 2020 and we invested £1.25 billion on
    research and development. We also support a global network of 28 University Technology
    Centres, which position Rolls-Royce engineers at the forefront of scientific research.
  4. Rolls-Royce Holdings plc is a publicly traded company (LSE:RR., ADR: RYCEY, LEI:
    213800EC7997ZBLZJH69).

AW109 Trekker-Rugged and Reliable

The AW109 Trekker is the new multi-role helicopter developed to provide the perfect solution for the most challenging missions in a variety of roles. Productiveness is guaranteed by outstanding performance, payload and a wide cabin space that enables quick role changes. The helicopter is ideally suited to a wide range of missions that require best-in-class lifting capability, alongside superior range and performance.

executive and private transport

MISSION READY

The AW109 Trekker combines excellent performance, the latest technology and high safety standards to provide customers an ideal combination of comfort and capabilities. The finest materials and the highest levels of craftsmanship give the helicopter a unique style and ensure passengers a pleasant journey.

OUTSTANDING TECHNOLOGY AND SAFETY

The AW109 Trekker has a crash-resistant design for optimised safety and is equipped with modular state-of-the-art Genesys Aerosystems glass cockpit to allow a tailored fit to different customers’ needs: single or dual pilot, Visual Flight Rules (VFR) or Instrument Flight Rules (IFR). The ergonomic cockpit design significantly reduces pilot workload.

EXCEPTIONAL CABIN FLEXIBILITY

The bright cabin boasts effective soundproofing and provides passengers with a quiet, safe and comfortable flight. Wide sliding doors on both sides guarantee easy access, whilst the extended baggage compartment has a high capacity for personal luggage.

medical and rescue services

MISSION READY

The AW109 Trekker is ideally suited to Emergency Medical Services (EMS) and Search and Rescue (SAR) missions and para-public applications. Excellent Category A Class 1 performance capabilities ensure the AW109 Trekker can safely take-off and land from even very small areas. Best-in-class payload and performance facilitate fast and safe response to incidents whilst a spacious cabin provides an effective environment for efficient patient care.
(Photo: courtesy of Irene McCullagh)

OUTSTANDING TECHNOLOGY AND SAFETY

The helicopter is equipped with a modular state-of-the-art Genesys Aerosystems glass cockpit to minimise pilot workload and ensure excellent situational awareness. High power margins and full crashworthiness provide maximum safety in all flight conditions.

EXCEPTIONAL CABIN FLEXIBILITY

The AW109 Trekker features a spacious and quickly reconfigurable cabin to accommodate 1 stretcher and 3/4 medical attendants or 2 stretchers and 2 medical attendants, with entire access to the patient. Large sliding doors ensure easy entry/egress, while the wide interior also accommodates a full suite of advanced life-support equipment.

utility

MISSION READY

The AW109 Trekker is the ideal solution for utility and aerial applications. Outstanding controllability, manoeuvrability and power margin ensure high level of safety in aerial work whilst the best-in-class sling load capacity even in ‘hot and high’ conditions maximises mission effectiveness.

OUTSTANDING TECHNOLOGY AND SAFETY

The helicopter is equipped with modular state-of-the-art Genesys Aerosystems glass cockpit to minimise pilot workload and ensure excellent situational awareness. High power margin and full crashworthiness provide maximum safety in all flight conditions.

EXCEPTIONAL CABIN FLEXIBILITY

The spacious and flexible cabin layout is rapidly reconfigurable to meet all mission requirements and can accommodate up to 7 passengers. The large cabin allows rapid reconfiguration and can be fitted with specific role equipment such as rescue hoist and cargo hook to better fulfil the mission.

WEIGHTS (MGW)

Internal loads
3,175 kg 7,000 lb

WEIGHTS (MGW)

External loads
3,350 kg 7,385 lb

POWERPLANT

2 x Pratt & Whitney
Canada PW207C

OVERALL LENGTH*

12.96 m 42 ft 06 in
*Rotor turning

OVERALL HEIGHT

3.60 m 11 ft 09 in

ROTOR DIAMETER

10.83 m 35 ft 06 in

CAPACITY

Crew 1-2
Passenger 7-6

MAX CRUISE SPEED
(SL, ISA, MGW, MCP)

281 km/h 152 kt

HIGE (ISA, MGW)

4,609 m 15,120 ft

HOGE (ISA, MGW)

2,926 m 9,600 ft

MAX RANGE
(5,000 FT, ISA, MGW)*

833 km 450 nm
*with 634 kg usable fuel, no reserve

MAX ENDURANCE
(5,000 FT, ISA, MGW)*

4 h 20 min
*with 634 kg usable fuel, no reserve

The Kittyhawk Van’s RV fly-in 2021

After lasts years event was cancelled due to the Covid 19 pandemic, this past weekend saw the return of the almost now annual Kitty Hawk RV Fly-in with a number of Vans RVs flying in as well as other aircraft fixed wing and rotary.

Kitty Hawk Aerodrome was established as an Aero-Estate in 1995. This project has developed to its exciting status as an Aerodrome. The Kitty Hawk Aerodrome is completely divorced from all other developments and consists of hangar facilities, a small residential flat, clubhouse and a fuel bay.

Picture by  Dries Beetge

The Van’s Aircraft, Inc. is an American kit aircraft manufacturer, founded by Richard “Van” VanGrunsven in 1973. Van’s RV series of aircraft, from the single-seat RV-3 to the latest RV-14, are all-aluminum, low-wing monoplanes of monocoque construction.

September 11th as you know was the 20th anniversary of terror attacks in the United States of America. Kitty Hawk held their event with all Covid 19 Regulations in place. Delicious breakfasts and lunches were served at the Kitty Hawk Aerodrome Club house, as well as a total of 79 RVs flying in for the day not counting other aircraft!

We look forward to next years event and hope that where the country stands with Covid 19 numbers the event will allow more victors and aircraft to fly-inn. To end of the day was a spectacular mass formation of RVs. Now this formation is getting bigger by the events that come by. What a treat!

Thanks to Pieter Cronje for the Awesome pictures of the day!

AIRLINK CONFIRMS SELECTION OF ROLLS-ROYCE TOTALCARE FOR ENGINE SERVICING

Rolls-Royce and Airlink have signed a TotalCare® service agreement for the AE3007 engines that power the South African airline’s fleet of Embraer ERJ135 aircraft. The agreement, which covers 28 aircraft, is an extension of service for a further 10 years, continuing the airline’s drive to maximise aircraft availability.

Airlink CEO, Rodger Foster, said; “Airlink and Rolls-Royce have worked hand in hand since the introduction of the ERJ135 to our fleet in May 2001. We operate 28 ERJs with a pool of 64 AE3007-A1/3 engines. We are proud of the phenomenal reliability we have achieved from these engines which have underpinned Airlink’s industry leading on-time performance, which has consistently been above 97%. Our TotalCare service agreement has been key to the management of engine maintenance costs and to ensuring the economic sustainability of the ERJ135 type for the foreseeable future. We are delighted at the dependability of the Rolls-Royce team and their engines.”

In 2019, prior to the Covid-19 pandemic, Airlink carried more than 2 million customers on more than 63,000 flights. Airlink currently operates a reduced route network to more than 45 destinations in 12 African countries, whilst remaining agile to the effects of Covid-19 and associated travel restrictions. Airlink was proudly the most punctual South African airline for 2020; its year-to-date performance up to August 2021 has been 98.1% on-time.

“Our partnership with Airlink goes back to 2001 and this TotalCare extension is a testament to our strong working relationship and mutual trust of one another,” said Stewart Evans, Rolls-Royce, Vice President, Customers Europe Middle East & Africa, “I’m especially proud of the way both teams have worked closely together during the pandemic to manage maintenance costs effectively for both parties whilst enhancing our service offering at the same time. The entire team at Rolls-Royce is honoured to be able to serve Airlink and their customers for many more years to come.”

TotalCare is the flagship integrated engine service cover provided by Rolls-Royce. It is designed for predictive maintenance planning, as well as off-wing repair and overhaul activities for operators of Rolls-Royce aero engines. TotalCare transfers both time-on-wing and maintenance cost risks back to Rolls-Royce, as well as offering advanced engine health monitoring and future product enhancements.

Aircraft covered by TotalCare achieve higher availability, increased long-term residual values, and benefit from the global Rolls-Royce Care Network; a large, capable and competitive engine service network that caters for the needs of engines at every point in their lifecycle.

About Airlink

Airlink is an independent privately-owned, full-service premium regional airline, serving a comprehensive network of destinations throughout Southern Africa. The airline is the largest in Southern Africa when measured by flight movements and emphasises reliability of service whilst maximising choice and travel opportunities for its customers. Airlink has more than 50 commercial jetliners operating throughout Southern Africa. Airlink is a member of the IATA (International Air Transport Association) and is IOSA (IATA Operational Safety Audit program) accredited.

The Spanish Air Force Receives Its First PC-21

The Spanish Ministry of Defence, through the General Directorate of
Armament and Material (DGAM) will deliver to the Spanish Air Force, the
Ejército del Aire, based in San Javier (Murcia), its first PC-21, and will
immediately integrate the world’s most advanced training system by Pilatus
to be part of the 792 Squadron, the Basic Training School in the Spanish Air
Force Academy. Pilatus will deliver a total of 24 PC-21s to Spain by June
2022, raising air force pilot training to state-of-the-art level.


A highly efficient training aircraft to provide advanced training of Spain’s future
military pilots to protect future generations: After a lengthy and exceptionally
professional evaluation, Pilatus prevailed over all the international competition
to win the contract with the PC-21 in 2020. The first PC-21 was handed over in
San Javier on 14 September 2021.


Brigadier General of the Air Force León-Antonio Machés, DGAM (Ministerio de
Defensa de España) Deputy Director General of Programs commented at the
handover: “We are very pleased to be able to integrate such an advanced
training system. Not only will the PC-21 revolutionise our pilot training and
take it to a whole new level, it will also allow us to reduce the cost of our pilot
training.”


André Zimmermann, VP Government Aviation at Pilatus, added: “We’re
delighted that the first PC-21 in the national colours will take to the Spanish
skies as of now. Spain – a renowned and highly professional air force – is
already the third air force in Europe to have opted for the world’s most
advanced training system and we are confident that others will follow Spain’s
example.”

First PC-21 training course from 2022

The air force will launch its first pilot training course in September 2022. The
PC-21 will provide Spain with not only the most technically advanced training
system, but a cost-effective, ecological training platform as well. Experience
with existing PC-21 customers shows that the budget for training a student
military pilot can be reduced by more than 50 percent with the PC-21. These
single-engine turboprops require far less fuel than comparable jet trainers.
Besides the actual aircraft, the PC-21 training system includes state-of-the-art
simulators, computer-based training and virtual reality tools. Pilatus thus
offers the most advanced, most powerful integrated training system currently
available on the market.

Steady Climb Fly-In #3

As the sun rose over the Rhino Park Airfield on a cool September Saturday morning, the air began to fill with the sound of aircraft engines. It was time for the third installment of the Steady Climb Fly-In.

The event was hosted by PilotInsure in conjunction with Steady Climb, a fund raiser initiated by PilotInsure to assist the pilots who have had to adapt their livelihoods to make a living.

As usual, the flying was great! The weather held up beautifully for the biggest part of the day, with the clouds only giving the photographers a headache during the Puma Energy Flying Lions Aerobatic Team display.

There were quite a few interesting visitors to the likes of the Puma Energy Flying Lions Aerobatic Team, a Bell 222 from Rocket HEMS and even a Piaggio P.166 Albatross.

Once again being an event for the people, spectators were allowed to walk around the various aircraft parked on the grass apron and enjoy a good chat with pilots and fellow aviators.

The Puma Energy Flying Lions display commenced at around 11h00. Unfortunately the clouds made for some rather bad lighting for photography, but the display was thoroughly enjoyed regardless.

After the Flying Lions had departed, the various pilots that attended the fly-in also began to head home. This event had no shortage of spectacular departures, with a highlight definitely being that Albatross low pass!

One lucky winner also received a flip in the orange Mighty Mouse Harvard! The flip ended with some superb low passes and aerobatics overhead the airfield, well and truly ending the day off with a bang!

Us aviation enthusiast have been left dry over the last few months, with this event being my first aviation event in exactly 3 months. It is therefore absolutely fantastic to see events like this making a return!

Although at time of writing, events are still very scarce, but with the recently announced move to level 2 lockdown, we hope to see smaller events like this making a comeback.

* All the required COVID-19 related health and safety measures were in place. Photos taken whilst adhering to all of these protocols. 

Please browse our event gallery:

New careers take flight with CRET

There is exciting fresh talent taking to the skies as five newly qualified drone pilots celebrate at a graduation ceremony hosted by The Academy of Aviation and Cyril Ramaphosa Education Trust (CRET). All five students are beneficiaries of education funding from CRET.

Velile Mngoma, Amanjee Moosa, Azwindini Mugari, Braiden Kitching and Jayden Brink are part of a fully sponsored drone pilot training programme as part of development careers in the Fourth Industrial Revolution. These specially trained pilots are part of a growing demand worldwide. PwC estimates that commercial applications of drone technology and flight have a market value of $127 billion globally. Considering the first drone pilot license on the continent was only issued five years ago, it is remarkable that new graduates are being produced in a career path that didn’t exist until recently.

The graduates come from vastly different backgrounds, but all are looking forward to building stable careers in the aviation industry. As Amanjee Moosa reflects, “Being able to have a chance to fly fills me with motivation.”

During the small graduation ceremony, the five graduates demonstrated their pilot skills and received their official certificates of qualification. This will open doors for them to work as a precision agriculture surveyor, search and rescue drone operator, drone flight instructor or drone mechanic. These career paths are available in a wide variety of sectors from construction and conservation to mining and public safety.

Chantelle Oosthuizen, Executive Director of CRET, is proud of what the future holds for these graduates.

“As with all of our CRET graduates, it is an exciting moment to see them spread their wings and fly off into the world – this is quite literal for our aviation students. CRET isn’t just for university education. The program exists to support and develop well-grounded graduates who grow to be leaders, who are of service to their community, and who have the skills to build a prosperous future. This can be done through a variety of education pathways, be it university, technical or vocational training. What we can see from this success is that young people need more options and help to get the necessary skills for new careers in a digital era.” she said.

Just 6% of the South African population have university degrees. A further 6% have diplomas and 3.4% hold technical and vocational education and training (TVET) certificates. Because South African society typically associates success with university education, vocational or technical training doesn’t get the necessary attention or respect it deserves for yielding valuable and often sought-after skills.

CRET is committed to promoting alternative skills development routes in addition to university study. The organisation promotes technical and vocational education as well as entrepreneurship as career choices. The organisation’s partnership with The Academy of Aviation is only a year old but has also produced 10 graduates with Civil Aviation Authority licenses who have completed internships with the ExecuJet Aviation Group and Lanseria Airport. To date, CRET has assisted 213 skills development training beneficiaries through various programmes.

Remote Pilot Licence Graduates with their certifications – From Left to Right Velile Mngoma, Braiden Kitching, Amanjee Moosa, Azwindini Mugari and Jayden Brink
Remote Pilot Licence Graduate Azwindini Mugari showcasing his skills
CRET Remote Pilot Licence Graduates with representatives from The Academy of Aviation and CRET Executive Director, Chantelle Oosthuizen

Remote Pilot Lincence Graduates Showcasing their skills

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